Hydraulic Cylinder Services
AVB India Engineering solutions demand cylinder repairs that last Our workshops are well equipped with comprehensive workshop facilities and technical know-how to safely repair the most challenging of cylinders. We repair and service heavy duty cylinders, medium duty cylinders, light duty cylinders, round line cylinders, AM1 mill cylinders, two stage load hold cylinders, telescopic cylinders and special purpose cylinders. Expect superior life and performance from our rebuilt cylinders and the reassurance of the comprehensive cylinder repair warranty.
We also specialize in the servicing and repair of earthmoving equipment cylinders, and you can find out more about our expertise.
Cylinder Stripping and Assessment
Cylinder Stripping and Assessment
Our process begins with a detailed assessment of your cylinder's condition, including measurement, pre-test, NDT and failure analysis where applicable. Our workshops are equipped with lifting equipment, maintenance cells and stripping benches with nut cracking attachments to strip and assess your cylinder prior to repair.
Cylinder Design Enhancement
Cylinder Design Enhancement
Chronic cylinder problems are often the result of inadequate initial design and/or incorrect prior repair; this invariably leads to premature failure and increased downtime. Enhancements in design and specification, including seal selection, material selection, tolerances and surface treatments can result in vast increases in uptime and cost savings. As part of your cylinder repair, ask AVB India about the long term benefits of a cylinder redesign.
Cylinder Milling and Turning
Cylinder Milling and Turning
When close to lerances and high pressures are in play, the only way to avoid problems is to employ precision engineered parts manufactured from high tensile materials. Our workshops are equipped with a range of manual and computer assisted milling and turning machines that can repair a damaged thread, produce a complete new rod, piston, barrel, clevis, end-cap or trunnion block assembly.
Cylinder Chroming
Cylinder Chroming
Our chroming suppliers are selected for consistent turnaround and high quality results. Whilst many repairers will hand linnish and flash chrome rods to minimize their costs, AVB prefers to grind, chrome and grind rods to a minimum 0.002Thou which delivers maximum durability and corrosion resistance.
Cylinder Welding
Cylinder Welding
Our network is equipped with the technology and skills to deliver a variety of welding services. Standard capabilities include MIG, TIG and weld reclamation, whilst selected locations offer specialized techniques including Submerged Arc and Aluminum Bronze overlay techniques.
Cylinder Assembly, Paint and Testing
Cylinder Assembly, Paint and Testing
Cylinder assembly is guided by AVB India Engineers documented assembly procedures ensuring a consistent, high quality result. To ensure quality and reliability, the performance of every refurbished cylinder is tested using our in-house test facilities ranging from basic pressure testing rigs, to advanced electronic test equipment custom-built to cater for special applications. Each cylinder is painted in one of our fully equipped spray booths, or, where specialized coatings are required, by our preferred coating service providers.
AVB India Engineers offer a comprehensive range of manufactured cylinders and customized hydraulic solutions suitable to your system needs. Contact AVBIES branch to see how we can assist with your cylinder repair and servicing needs.
Cylinder Service Process
Cylinder Service Process
Our rigorous cylinder service process means you can rest assured that your cylinders will be well looked after. After initial assessment, AVBIES comprehensive procedures can range all the way from partial or complete disassembly to meticulous inspection and testing, through to final reassembly once all issues have been resolved.